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United States Department of Agriculture

Agricultural Research Service

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Research Project: Cotton-based Nonwovens

Location: Cotton Chemistry and Utilization Research

Project Number: 6054-41000-106-00-D
Project Type: In-House Appropriated

Start Date: May 19, 2015
End Date: May 18, 2020

Objective:
Objective 1: Enable, from a technological standpoint, new commercial products and market applications for cotton containing nonwoven materials. Objective 2: In collaboration with the ARS Cotton Fiber Bioscience Lab, enable a new commercial variety of white cotton exhibiting improved flame retardancy. Objective 3: Use nanotechnology to enable new commercial cotton products.

Approach:
Through fiber selection and blending combined with modification of nonwoven bonding processes, specialty and commodity cotton-based nonwoven fabrics can be produced which are suitable for new disposable or semi-durable applications. The approaches primarily include the following. Procure the required raw materials from commercial sources and using the in-house, commercial-grade production equipment and procedures, sufficient quantities will be prepared of the required fibrous batts for the downstream needlepunch and hydroentanglement of the fibers into nonwoven fabrics. The research products will be comprehensively tested for the required pertinent information to closely assess their values for the targeted end-use products. Based on the process and fabric evaluations, the most promising research fabrics/products will be selected for duplicate confirmation before embarking on their pilot operations. Offer the selected fabric(s) and explore industrial partners for mutual cooperation to take the research product to industrial trials. The development of new cotton fibers with unique properties, and novel chemical applications for cotton-based nonwovens will be explored. Cotton fibers with specific inherent properties such as natural increased flame resistance (FR) observed in brown cotton fibers will reduce the need for external applications of chemical additives to achieve the desired functionality. The scientific approach will attempt introgression of improved FR from brown cotton fibers into fibers of conventional white cotton varieties through traditional breeding approaches while attempting to identify and characterize the compound(s) responsible for the increased FR. The molecular mechanisms of FR in brown cotton fibers are unknown and a comparative chemical analysis between selected brown and white fiber cotton varieties has the potential to identify novel biomolecules or other molecular components that can be adopted as naturally occurring additive chemistries to existing nonwoven textiles. The production of durable antimicrobial cotton products using nanotechnology will be explored. Since silver (AG) nanoparticles (NPs) formed inside the cotton fiber are expected to be stable and to release antimicrobial ions in a controlled manner for the protection against harmful microorganisms, Ag-cotton nanocomposite fiber can find new technical nonwoven applications, such as wound dressings and biomedical devices. To verify the continuous and long-lasting antimicrobial activity of Ag NPs caged inside cotton fiber, the kinetic study on the Ag ion release in aqueous environment will be examined, and the variation of the antimicrobial properties of the resulting cotton will be monitored. This research will also focus on the incorporation of other multifunctional NPs into cotton fiber. The production of nano-sized metal or transition metal particles inside cotton fiber would provide the increased flame retardant performance as well as durability. As one of non-halogenated flame retardant solutions, this research will focus on transition metal elements that have known flame retardant effects and the synthetic methods of their NPs.

Last Modified: 10/16/2017
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