Location: Commodity Utilization ResearchTitle: Super-Absorbent polymer gels for oil and grease removal from metal and non-metal surfaces) Author
Submitted to: Meeting Abstract
Publication Type: Abstract Only
Publication Acceptance Date: 5/19/2012
Publication Date: N/A
Citation: Interpretive Summary:
Technical Abstract: The objective of this research is to develop a new surface cleaning technology for removal of oil, grease and particulate matters from metal and non-metal surfaces. It is desired that the cleaner is in solid form and is VOC-exempt, HAP-free, non-toxic, non-corrosive, non-ozone depleting, recyclable, and self-generates energy necessary for the cleaning function, thereby affording a new cost-effective, environmentally friendly cleaning technology. Currently employed techniques such as vapor degreasing, solvent, aqueous, or blast cleaning processes suffer from shortcomings in environmental friendliness, personnel health and safety, cleaning efficiency, cost-effectiveness, management of contaminated cleaning media, or in maintaining the integrity of equipment material surfaces. We have developed lipophilic super-absorbent swelling gel matrix that will not only absorb the oil and grease from these machine parts, but will also act as an automated sweeper due to the self-generating mechanical force of the gel. An octadecylacrylate-co-ethylene glycol dimethacrylate (ODA-co-EGDMA) lipophilic polyelectrolyte gel (EG-18) and a poly(stearylacrylate-co-ethyleneglycol dimethacrylate) (SA-co-EGDMA) lipophilic neutral gel (NG-18), another lipophilic super-absorbent gel, were synthesized and evaluated in the laboratory. The cleaning tests were performed using metal coupons. NG-18 and EG-18 gels remove particulate contaminants and absorb oils and grease on metal and non-metal surfaces without causing abrasion. A recycling process was determined such that the gels can be used multiple times before needing to retired. The gel cleaning was compared with cleaning with trichloroethylene (TCE), a standard cleaning solvent; following ASTM test methods and MIL-PRF-680B procedure with MIL-PRF-10924 test grease. The results indicate that polymer gel cleaning quality is comparable to the TCE cleaning process; however the kinetics are a bit slower, taking about 10 minutes compared to the 5 minutes for the TCE cleaning. The need for extensive use of VOC and HAP containing solvents can be eliminated with the superabsorbent polymer gel cleaning process.