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ARS Home » Pacific West Area » Albany, California » Western Regional Research Center » Healthy Processed Foods Research » Research » Publications at this Location » Publication #221462

Title: Sequential Infrared Radiation and Freeze-Drying Method for Producing Crispy Strawberries

item Pan, Zhongli
item McHugh, Tara
item Wood, Delilah - De

Submitted to: Transactions of the ASABE
Publication Type: Peer Reviewed Journal
Publication Acceptance Date: 12/1/2007
Publication Date: 2/1/2008
Citation: Shih, C., Pan, Z., Mc Hugh, T.H., Wood, D.F., Hirschberg, E. 2008. Sequential Infrared Radiation and Freeze-Drying Method for Producing Crispy Strawberries. Transactions of the ASABE. 51(1):205-216.

Interpretive Summary: The paper reports a new processing method of sequential infrared and freeze-drying (SIRFD) for producing high-quality crispy fruit pieces at reduced cost.

Technical Abstract: Sequential infrared and freeze-drying (SIRFD) as a new processing method was studied for producing high-quality crispy fruit pieces at reduced cost. This research investigated the drying characteristics of strawberry slices and the quality of the finished products under SIRFD. The 4 mm thick strawberry slices were predehydrated to 30%, 40%, and 50% levels of weight reduction with infrared (IR) heating at each of the three different intensities (3000, 4000, and 5000 W/m2). The predehydrated samples were then further freeze-dried to achieve a final moisture content of about 5%. For comparison, the slices were also predehydrated with hot-air drying (62.8°C) followed by freeze-drying (SHAFD) and dried with regular freeze-drying without predehydration. The drying kinetics of strawberry slices under IR, hot-air and freeze-drying were determined and modeled. The color, shrinkage, rehydration ratio, and crispness of finished products were measured. The IR radiation heating had a much higher drying rate than hot-air during the predehydration. The product produced with SIRFD had more desirable color, higher crispness and more shrinkage, but a lower rehydration ratio than regular freeze-drying – which, however, did not produce a high crispy product. The microstructure characteristics of the dried products explained the differences in quality produced with the different methods. IR predehydration to a 40% weight reduction level reduced required freeze-time by 42%, indicating a great energy saving potential for SIRFD, since the energy efficiency of freeze-drying is very low. It has been concluded that SIRFD could be a desirable method for producing high crispy strawberry pieces.