1a. Objectives (from AD-416):
1) Determine the effectiveness of temperature and rh sensors for monitoring grain conditions during low temperature drying. 2) Determine vertical forces on monitoring cables during bin loading and unloading. 3) Monitor insect populations and temperatures at different depths of the corn in bins after drying, using the Insector system and compare the effects of drying treatments.
1b. Approach (from AD-416):
Our previous research with sensors that use relative humidity and temperature to predict grain equilibrium moisture content (EMC) has shown that they require equilibrium conditions to exist between the grain and interstitial air for accurate measurements. The OPI-Integris grain monitoring system includes in-bin multi-point sensors for relative humidity and temperature to predict grain EMC. Previous collaboration between ARS and OPI-Integris used this system to monitor rice aeration with some success. Research is needed to determine the accuracy of this method during non-aeration periods when the grain is equilibrating with air conditions. Grain monitoring cables create increased point loads on roofs during bin loading and unloading. Cables with sensors attached may create greater forces on the roof than conventional cables. Research is needed to determine the magnitude of roof forces with these cables. An access point will be made for a cable drop in one of the 85 ft bins in the CGAHR research elevator, where cables can be installed with load cell loggers. After a cable has been installed grain will be loaded into the bin and the force on the cable logged. The grain will then be partially or fully unloaded and then cycled back into the bin to obtain replicated measurements. Approximately five different cable designs will be tested with a minimum of two replications of each. Either corn or sorghum at approximately 18% moisture content will be loaded into three bins at the Center for Grain and Animal Health Research (CGAHR) for drying with computer controlled low-temperature drying systems. The control system will monitor ambient temperature and relative humidity and grain EMC at multiple points in the drying bins using temperature and relative humidity sensors. The fans and heaters will be operated using the grain conditioning program, Integris Pro. The grain will be regularly probed to sample grain near moisture sensors for validation of readings and modeling. The moisture content of samples will be determined by oven drying and with a moisture meter. EMC curves will be determined for the tested corn and compared to published data. The Integris Pro Model will be used for prediction of end moisture and temperature conditions. Samples will be taken from the corn before it is dried and during storage after drying. These samples will be infested with maize weevils and held in an environmental chamber at optimum temperature and humidity for insect development. Progeny production in different lots of corn will be compared. The Insector System will be used to monitor insect populations during storage, examine bin-cooling patterns and different depths of the corn, and estimate when corn is most likely to become infested during the spring months following initial storage. Data will be integrated into Expert Systems for grain storage.
3. Progress Report:
Three bins were loaded with corn at 18% moisture content in the fall of 2011 and dried with natural air (one bin) and low-temperature heated air (2 bins) with a computer controlled low-temperature drying system. Fans and heaters were operated by the grain conditioning program, Integris Pro, running the fans and heaters when ambient conditions, or ambient conditions plus 5°C of sensible heating, were appropriate for drying. Temperature and relative humidity in the grain were monitored with three to five cables in each bin and with sensors on each cable at 3-ft increments. Samples from the bins were used to determine specific equilibrium moisture relationships so that grain moisture content could be accurately determined from the monitored humidity and temperature. The grain moisture content in all three bins was lowered effectively to avoid grain spoilage and preserve quality without risking an increase in stress cracks from high temperature drying. These results should lead to improved recommendations for monitoring low-temperature drying systems effectively to produce high-quality dried grain.