Location: Cotton Structure and Quality Research
Project Number: 6054-44000-075-00-D
Project Type: In-House Appropriated
Start Date: Jul 28, 2010
End Date: Jul 13, 2015
Objective 1: Develop new industrially supported methods to assess cotton quality. Sub-objective 1a: Develop ways to characterize short fibers in cotton. Sub-objective 1b: Develop methods to measure seed coat fragments. Sub-objective 1c: Develop assessment methods for cotton properties that may contribute to cotton textile processability and product quality, but not conventionally assessed, such as micronaire and its components (such as maturity), three-dimensional color, and environmental impact on fiber properties. Objective 2: Develop new industrially supported methods to establish scientific foundations for standards and the next generation instruments for cotton classing. Sub-objective 2a: Develop new algorithms and methods to obtain fiber length distributions from a rapid fiber beard testing method. Sub-objective 2b: Characterize the distributions of key cotton properties as well as single cotton fiber measurement. Objective 3: Develop new industrially supported assessment techniques and methods for cotton producers, breeders, and others to evaluate fiber properties at various fiber development or processing stages based on small samples. Sub-objective 3a: Develop assessment techniques and methods to evaluate fiber properties at various fiber development stages based through sampling/measurement of the cotton product at-line and/or in the cotton field. Sub-objective 3b: Develop assessment techniques and methods to evaluate fiber properties and textile products during processing stages of small samples of fiber into textile goods.
This research is a comprehensive effort to develop improved or new testing methods that are not currently in the cotton classing system so that the textile manufacturers can more efficiently select and utilize cotton to reduce cost and improve product quality and so that our international customers can get quantified U.S. cotton quality. The value of adding new measurements will be studied by processing large numbers of cotton samples into textile yarns and fabrics. The first objective develops new methods to assess cotton quality. Statistical modeling will be used to characterize short fibers in cotton. An automated image analysis system will be developed to relate seed coat fragments to textile processability and product quality. Microscopy and molecular spectroscopy will be used to develop measurement methods and to characterize fiber micronaire and its components (maturity, fineness). Advanced color and spectroscopic instrumentation, combined with statistical modeling, will be used to measure color and trash components. A room whose environment (moisture level) can be changed and controlled will be used to determine the impacts of moisture on quality assessments and instrumentation. The second objective develops methods for fiber length distributions and single fiber measurements. New beard methods and statistical modeling will be used to obtain fiber length distributions. Automated constant-rate of transverse tensile testers and statistical modeling will be used to monitor key single fiber properties (strength, fineness, etc.) and to establish relationships between single fiber properties and conventional bulk properties. The third objective develops new quality assessment tools for cotton breeders and others to evaluate fiber properties at various fiber development or processing stages based on small samples. New molecular spectroscopy, imaging, and textile instrumentation will be used to assess fiber properties and quality at-line or in the field. Very small scale processing systems (50-100 grams) will be developed and used to assess fiber properties and processability from carding to knitting or weaving on miniature equipment.