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United States Department of Agriculture

Agricultural Research Service

Related Topics

Research Project: PRODUCTION OF QUALITY POWER AND/OR HEAT FOR ON-FARM OPERATIONS

Location: Livestock Nutrient Management Research

2013 Annual Report


1a. Objectives (from AD-416):
The long-term objective of this project is to develop the technology and demonstrate the equipment needed to provide heat and power for stationary on-farm energy uses. Modern agricultural activities require large amounts of heat and power to achieve the production efficiencies required to meet the demands for food, feed, fiber, and energy. Cities, industries, and service organizations require more and more of the energy produced by large central generating plants; therefore, farmers and ranchers have to seek ways to produce their own energy. Traditionally, farmers and ranchers have produced their own energy by burning wood and crop residues. They also used water, wind, and animal energy to provide the needed power. During the last 80 years, farmers have used alternative fuels derived from petroleum and coal. Now that petroleum-based energy is in limited supply and expensive, producers must return to the basic, natural, renewable energy sources. The project will focus on the following three objectives: Objective 1: Develop (1) hybrid biodiesel/wind/solar- and (2) hybrid wind/solar-based technologies that enable commercial on-farm production of heat and power. Subobjective 1A: Use hybrid wind/solar energy systems to pump water for irrigation in the Southern High Plains; Subobjective 1B: Develop industrial control algorithms that allow for the safe and efficient integration of biodiesel/wind/solar hybrid systems into agricultural operations for the production of heat and power; Subobjective 1C: Use heat from sun to either heat or preheat water for dairies in the Southern High Plains. Objective 2: Develop hybrid wind/solar-based technologies that enable commercial on-farm production of hydrogen. Objective 3: Develop microbial-based technologies that enable commercial on-farm production of fuels, power, and/or bioproducts from manures. Subobjective 3A: Identify microorganisms that are electricigens or microbial consortia that can act as electricigens that are derived from either beef or dairy concentrated animal feeding operations (CAFO); Subobjective 3B: Determine the potential power output of identified electricigens-microbial consortia in low- (H-cell type) and high-power (ministack-type) fuel cell configurations using various types and forms of 'manure fuels;' Subobjective 3C: Evaluate microbial consortia-bioreactor designs for the efficient generation of H from manure wastes.


1b. Approach (from AD-416):
This project will involve research experiments designed to develop new products that will allow farmers and ranchers to produce affordable, renewable, reliable energy from wind, solar, and biomass resources. The research team has a long history in designing remote power systems for pumping water and providing electricity to remote sites and villages. This activity will continue by the development of hybrid systems using both wind and solar energy with storage capability to provide continuous power or heat. Efforts will be expanded by including research that will examine the feasibility of producing either hydrogen or electricity using a microbial fuel cell in manure-laden waste water retention ponds.


3. Progress Report:
At the request of ONP this project was redirected to an emphasis on bioenergy in May 2013. Of the 3 project objectives, the first was mostly achieved; whereas, the other two could not be achieved due to critical vacancies and budget. The main areas that we have worked on over the past 3.75 years were: 1) developing hybrid wind/solar on-grid and off-grid water pumping systems for farms, 2) developing solar hot water systems for feedlots and dairies, and 3) use of micro-organisms from cattle manure to produce electricity and/or hydrogen. A study was conducted to evaluate use of wind turbines and solar photovoltaic (PV) arrays connected to the utility grid for providing energy for crop irrigation systems in the Southern High Plains. It was found that combining a winter crop with a summer crop improved the match of wind energy available to irrigation energy required, but it was necessary to add a solar PV array to get a good match. However, despite the large drop in solar PV module prices over the past 5 years, the wind-turbine-only system had the greatest return on investment. Research on off-grid hybrid wind/solar systems began in 2011. In this hybrid system the wind turbine and solar PV array frequently interfered with each other due to differences in voltage (wind turbine voltage varies with wind speed; whereas, the PV array operates at a near constant voltage). It was found that the wind turbine and PV array would not interfere with each other if a battery bank was used as an energy buffer. When no irrigation was necessary, the wind/solar/battery system could be used to power other electrical loads on the farm. We investigated the use of low-cost solar thermal systems in the heating of water for dairies and feedlots. Two similar unglazed solar thermal hot water systems were constructed. Performance was evaluated by changing one variable on one and not the other. It was determined that connecting the collectors in series resulted in a higher water temperature, but connecting in parallel would heat a larger volume of water. Depending on the amount and temperature of hot water needed, a solar hot water system could be designed. It was also determined the pumps should be powered by a solar PV array since pumping should only occur when the sun is shining. To determine how well a wind turbine/solar PV system will work for irrigation pumping and how well a solar hot water system will work for dairies and feedlots, information on energy usage, water flow rate, and water temperature are required. Previous work by others allowed the electricity usage and water flow rate to be estimated for irrigation. Data were collected at a feedlot for one year, but no data were collected on dairies due to insufficient personnel. To evaluate electricity or hydrogen production from manure, microbial fuel cell designs were used to isolate bacteria from feedlot samples. Hydrogen-producing bacteria were isolated and 70 strains were genetically characterized and evaluated for hydrogen production. Genetic characterizations were determined for 300 electricity-producing bacterial communities. Techniques were developed to select the best ones for producing electricity.


4. Accomplishments


Review Publications
Vick, B.D., Myers, D., Boyson, W. 2012. Using direct normal irradiance models and utility electrical loading to assess benefit of a concentrating solar power plant. Solar Energy. 86:3519-3530.

Vick, B.D., Broneske, S. 2013. Effect of blade flutter and electrical loading on small wind turbine noise. Renewable Energy. 50:1044-1052.

Vick, B.D., Moss, T.A. 2013. Adding concentrated solar power plants to wind farms to achieve a good utility electrical load match. Solar Energy. 92:298-312.

Last Modified: 10/18/2017
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