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Getting the Good Stuff With Supercritical Fluid Extraction

 

Benecol, Smart Balance, and Take Control brands of margarine: Click here for full photo caption. Margarine-based products marketed
to lower cholesterol.
(K9553-8)

The road to producing more nutritious foods for health-conscious Americans may be paved by ARS scientists using an environmentally safe processing method known as supercritical fluid extraction (SFE).

 

After decades of using SFE, researchers at the National Center for Agricultural Utilization Research (NCAUR), in Peoria, Illinois, have expanded its application far beyond decaffeinating coffee and extracting hops for beer flavoring. They have used SFE to extract and enrich nutritionally beneficial compounds called nutraceuticals from rice bran, corn fiber or bran, and soybeans. The goals are to provide alternative sources of nutraceuticals and to find value-added uses for byproducts of the oilseed and milling industries.

Glass tubes containing extracts from oil fractionations performed on rice bran: Click here for full photo caption. Extracts from oil fractionations
performed on rice bran. Each has
different properties and nutritive
values.
(K9550-3)

Plant-derived oils contain nutraceuticals that have recently been shown to enhance human health. For example, rice bran, soybean, and corn fiber oils all contain significant levels of compounds called phytosterols, according to ARS chemist Jerry W. King, who is with NCAUR. Touted for their cholesterol-lowering properties, phytosterols are found in commercially prepared margarines and spreads.

 

SFE is both an environmentally and consumer-safe way to extract such compounds because it uses carbon dioxide that's been heated and compressed to a semiliquid state. Previous articles described the use of SFE to replace organic solvents in laboratory analyses or to remove fat from meats. (See Agricultural Research, "Supercritical Fluid Fat Extraction," March 1995, p. 18, and "Cutting Use of Laboratory Solvents," March 1993, p. 12.)

Chemist holds an open container of margarine: Click here for full photo caption.
To produce margarine that
is low in trans fatty
acids, chemist Gary List
uses high-pressure
hydrogenation in stirred
reactors.
(K9552-1)

King and Scott L. Taylor, also at NCAUR, have combined this benign method with solvents generally recognized as safe, such as ethanol and water, to selectively extract and enrich target nutraceuticals from vegetable oils. Using these natural and food-consumable solvents, they have created an extract containing 14.5 percent ferulate-phytosterol esters—compounds that other ARS researchers have found will lower cholesterol in humans.

 

More recent SFE-related projects by Taylor have yielded phospholipids from soybean oil. He combined two steps that occur during processing—extraction and chromatography—which also use only carbon dioxide, ethanol, or water as solvents. These are the only processing agents that are in contact with the soybean oil and meal. The isolated phospholipid concentrates are purported to provide such health benefits as improving cognitive function.

Chemist removes rice bran oil extract from a high-pressure fractionating column: Click here for full photo caption.
Chemist Jerry King removes
rice bran oil extract from
a high-pressure fractionating
column. The extract contains
an enriched level of phytosterols.
(K9549-1)

Former research associate Nurhan T. Dunford took supercritical fluid technology one step beyond the extraction stage. With engineering technician Jeff Teel's assistance, she built a fractionating column—similar to ones that produce distillates for the petroleum industry—to obtain and enrich the desired nutraceutical component without using chemical extraction solvents. This continuous system is called supercritical fluid fractionation (SFF), which yields phytosterol-enriched fractions from crude vegetable oils.

 

"SFF is feasible for industry to use, since they currently use a costly and complicated process to extract nutraceuticals from oils and then add them back into the product," says Dunford. She's now examining rice bran oil for enriching oryzanol, a compound that is known to lower the cholesterol levels in humans.

Chemist examines corn bran oil: Click here for full photo caption.
Supercritical fluid extraction
is an environmentally safe
method to extract nutraceuticals
from brans. Here, chemist
Scott Taylor examines corn
bran oil processed by SFE.
(K9551-1)

Another NCAUR scientist, Gary List, collaborating with King, has used a hydrogenation reaction in the presence of carbon dioxide to produce a product with reduced trans fatty acid content that could be used in margarine formulations.—By Linda McGraw, Agricultural Research Service Information Staff.

 

This research is part of Food Safety, an ARS National Program (#108) described on the World Wide Web at http://www.nps.ars.usda.gov.

Jerry W. King and Scott L. Taylor are in the USDA-ARS New Crops and Processing Research Unit, National Center for Agricultural Utilization Research, 1815 N. University St., Peoria, IL 61604; phone (309) 681-6203 (King), (309) 681-6204 (Taylor), fax (309) 681-6686.

 

"Getting the Good Stuff With Supercritical Fluid Extraction" was published in the August 2001 issue of Agricultural Research magazine.

   

 

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