Master trash system PM2.5 emission factors and rates for cotton gins: Method 201A combination PM10 and PM2.5 sizing cyclones

Authors: Whitelock, Derek; BUSER, MICHAEL - Oklahoma State University; Boykin Jr, James; Holt, Gregory

Submitted to: Journal of Cotton Science
Publication Type: Peer Reviewed Journal
Publication Acceptance Date: 6/21/2013
Publication Date: 12/30/2013
Publication URL: http://handle.nal.usda.gov/10113/5394143
Citation: Whitelock, D.P., Buser, M.D., Boykin Jr, J.C., Holt, G.A. 2013. Master trash system PM2.5 emission factors and rates for cotton gins: Method 201A combination PM10 and PM2.5 sizing cyclones. Journal of Cotton Science. 17(4):489-499.

Interpretive Summary: In 2006, the US Environmental Protection Agency implemented a more stringent air quality standard for very fine dust smaller than 2.5 micrometers in diameter. All cotton gins will eventually be impacted by this standard. The primary issue affecting the cotton industry across the country is that cotton gins may not be regulated fairly, because very little scientifically sound information is available on cotton gin emissions of this very fine dust. In response, seven cotton gins at locations across the Cotton Belt were sampled by the three USDA-ARS Cotton Ginning Laboratories and Oklahoma State University to determine the amount of very fine dust emitted while processing cotton. Five of the seven gins had master trash systems. It was found that the master trash systems at the gins sampled emitted on average 0.009 pounds of the fine dust for every 500-pound bale of cotton produced, which was about 3% of the total dust emitted from the system. This information provides previously unavailable estimates for fine dust emissions from cotton gins and, thus, will ensure that cotton gins are appropriately permitted and accounted for in state and federal regulations. Furthermore, this may allow many gins to avoid installing additional dust control measures with substantially higher capital and operating costs that will impact the ginning cost to the farmer.

Technical Abstract: This report is part of a project to characterize cotton gin emissions from the standpoint of stack sampling. In 2006, the Environmental Protection Agency (EPA) finalized and published a more stringent standard for particulate matter with nominal diameter less than or equal to 2.5 µm (PM2.5). This created an urgent need to collect additional cotton gin emissions data to address current regulatory issues, because current EPA AP-42 cotton gin PM2.5 emission factors did not exist. The objective of this study was the development of PM2.5 emission factors for cotton gin master trash systems based on the EPAapproved stack sampling methodology, Method 201A. The project plan included sampling seven cotton gins across the Cotton Belt. Five of the seven gins had master trash systems. In terms of capacity, the five gins were typical of the industry, averaging 37.1 bales/h during testing. Some test runs were excluded from the test averages because they failed to meet EPA Method 201A test criteria. Also, other test runs, included in the analyses, had cotton lint fibers that collected in the = 10 µm and/or = 2.5 µm samples. This larger lint material can impact the reported emissions data, but EPA Method 201A does not suggest methods to account for these anomalies. Average measured master trash system PM2.5 emission factor based on the five tests (13 total test runs) was 0.0042 kg/227-kg bale (0.0093 lb/500-lb bale). The master trash system average emission factors for PM10 and total particulate were 0.036 kg/bale (0.080 lb/bale) and 0.143 kg/bale (0.314 lb/bale), respectively. The master trash system PM2.5 emission rate from test averages ranged from 0.081 to 0.33 kg/h (0.18-0.73 lb/h). System average PM10 emission factors were higher and system average total particulate emission factors were lower than those currently published in EPA AP-42. The ratios of master trash system PM2.5 to total particulate, PM2.5 to PM10, and PM10 to total particulate were 2.9, 11.5, and 25.5%, respectively.