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United States Department of Agriculture

Agricultural Research Service

Research Project: PROCESS TECHNOLOGIES FOR PRODUCING BIOFUELS AND COPRODUCTS FROM LIGNOCELLULOSIC FEEDSTOCKS

Location: Bioenergy Research Unit

Title: Cellulosic butanol production from agricultural biomass and residues: Recent advances in technology

Authors
item Qureshi, Nasib
item Liu, Siqing
item Ezeji, T -

Submitted to: Book Chapter
Publication Type: Book / Chapter
Publication Acceptance Date: August 23, 2011
Publication Date: September 13, 2012
Citation: Qureshi, N., Liu, S., Ezeji, T.C. 2012. Cellulosic butanol production from agricultural biomass and residues: Recent advances in technology. In: Lee, J.W., editor. Advanced Biofuels and Bioproducts. New York, NY: Springer Science and Business Media. p. 247-265.

Technical Abstract: This chapter details the recent advances made on bioconversion of lignocellulosic biomass to butanol, a superior biofuel that can be used in internal combustion engines or transportation industry. It should be noted that butanol producing cultures cannot tolerate or produce more than 20-30 g/L of acetone-butanol-ethanol (ABE) in batch reactors of which butanol is of the order of 13-18 g/L. This is due to toxicity of butanol to the culture. In order to overcome this challenge, two approaches have been applied: i) Developing more butanol tolerant strains using genetic engineering techniques and ii) employing process engineering approaches to simultaneously recover butanol from the fermentation broth thus not allowing butanol concentrations in the reactor to accumulate beyond culture’s tolerance. By the application of the first approach, a number of butanol producing strains have been developed; however, none of these can accumulate greater than 1200 mg/L (1.2 g/L) butanol, while using the second approach total ABE up to 461 g/L has been produced. Attempts to improve the newly developed strains are continuing. Lignocellulosic substrates have been used to produce butanol due to their abundant availability and economical prices usually in the range of $24-60/ton as opposed to corn prices which have been in the range of $153-218/ton during recent months. It should be noted that lignocellulosic substrates require separate hydrolysis prior to fermentation. In a more recent approach, hydrolysis and fermentation (and simultaneous recovery) have been integrated or combined to reduce the cost of butanol production from cellulosic substrates. Using such an approach, up to 192 g/L ABE was produced from 430 g/L cellulosic biomass/sugars. Additionally, this article provides details of process integration and simultaneous product recovery technologies for butanol production.

Last Modified: 7/24/2014
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