Location: Cotton Ginning Research
Title: Battery condenser system PM2.5 emission factors and rates for cotton gins Authors
Submitted to: World Wide Web
Publication Type: Other
Publication Acceptance Date: January 24, 2013
Publication Date: January 24, 2013
Citation: Buser, M.D., Whitelock, D.P., Boykin Jr, J.C., Holt, G.A. 2013. Battery condenser system PM2.5 emission factors and rates for cotton gins. National Cotton Gin Technical Reports. Report #OSU12-08. Available: http://buser.bioen.okstate.edu/air-quality/national-cotton-gin-technical-reports. Technical Abstract: This manuscript is part of a series of manuscripts that detail a project to characterize cotton gin emissions from the standpoint of stack and ambient sampling. The impetus behind the project was the 2006 EPA implementation of a more stringent standard for particulate matter less than or equal to 2.5 micrometers (PM2.5) and the fact that there was very little available cotton gin PM2.5 emissions data. The objective for this study was the development of PM2.5 emission factors for cotton gin 1st stage seed-cotton cleaning systems based on the EPA-approved stack sampling methodology, Other Test Method 27. The project plan included sampling seven cotton gins across the Cotton Belt. Key factors for selecting specific cotton gins included: 1) facility location (geographically diverse), 2) industry representative production capacity, 3) typical processing systems, and 4) equipped with properly designed and maintained 1D3D cyclones. Six of the seven gins were equipped with battery condensers with cyclones on the system exhausts. In terms of capacity, the six gins were typical of the industry, averaging 30.9 bales/hr during testing. Average measured PM2.5 emission factor based on the six tests (15 total test runs) was 0.004 kg/bale (0.008 lb/bale). The project emission factors for PM10 and total particulate were 0.012 kg/bale (0.026 lb/bale) and 0.037 kg/bale (0.081 lb/bale), respectively. The PM2.5 emission rate from test averages ranged from 0.04 to 0.14 kg/hr (0.10 to 0.30 lb/hr). The ratios of PM2.5 to total particulate, PM2.5 to PM10, and PM10 to total particulate were 10.0, 30.9, and 32.3%, respectively.