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United States Department of Agriculture

Agricultural Research Service

Research Project: CHARACTERIZATION AND IMPROVEMENT OF SUGAR INDUSTRY PROCESS UNITS IMPACTED BY NEW PRODUCTION PRACTICES

Location: Commodity Utilization Research

Title: Optimization of Amylase Applications in Raw Sugar Manufacture that Directly Concern Refiners

Authors
item Eggleston, Gillian
item Montes, Belisario -

Submitted to: Meeting Proceedings
Publication Type: Proceedings
Publication Acceptance Date: April 29, 2009
Publication Date: May 10, 2009
Citation: Eggleston, G., Montes, B. 2009. Optimization of Amylase Applications in Raw Sugar Manufacture that Directly Concern Refiners. In: Proceedings 38th Annual Meeting. Clewiston, FL: Sugar Industry Technologists, Inc. p. 243-252.

Technical Abstract: In recent years there have been warnings by some US refineries that there may be a penalty for high starch concentrations in raw sugar if starch control is not improved. Most commercial alpha-amylases used by the US sugar industry to control starch have intermediate temperature stability (up to 85 degrees C with an optimum ~70 degrees C), and are produced from Bacillus subtilis. A method incorporating PhadebusTM blue starch tablets was modified to simulate conditions in typical last evaporators, i.e., pH 6.4 and 65.5 degrees C, where alpha-amylases are mostly currently applied. A wide range of activity existed for alpha-amylases (59.0 to 545.3 KNU/ml) that did not reflect their comparative unit costs, i.e., activity per US dollar only differed 4-fold from 40.7 to 161.8 KNU/ml/$. Concern about the use of engineered, high temperature stable (up to 115 degrees C) alpha-amylases from Bacillus licheniformis and stearothermophilus, developed for much larger markets than the sugar industry, and possible carry-over activity into raw and refined sugars, molasses, and food products are discussed. Customers of US refineries have requested that no amylases are added in the refinery process and US refiners have requested raw sugar factories not to add high temperature stable alpha-amylases at the factory. Optimization of the application of intermediate temperature alpha-amylases to the next-to-the-last evaporator in factories increases starch break down.

Last Modified: 7/30/2014
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