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United States Department of Agriculture

Agricultural Research Service

Title: Production of Fuels and Chemicals from Corn Fiber

Author
item SAHA, BADAL

Submitted to: Meeting Abstract
Publication Type: Abstract Only
Publication Acceptance Date: February 17, 2002
Publication Date: N/A

Technical Abstract: Fuel ethanol production in the USA has grown from an insignificant amount in the late 1970's to a record of 1.63 billion gallons in 2000. More than 95% of this fuel ethanol is produced by fermenting glucose derived from corn starch. Currently, corn fiber is an abundantly available low cost feedstock and is a model substrate for production of fuel ethanol and other rvalue-added fermentation products from lignocellulosic biomass. The process of converting corn fiber to ethanol includes feedstock pretreatment, enzymatic saccharification, fermentation, and product recovery. At present, no commercial process exists in the USA for such manufacturing, although efforts are underway. Success depends primarily on the development of an effective pretreatment process for rapid enzyme accessibility while minimizing the formation of fermentation inhibitors, as well as highly efficient enzymes for conversion of pretreated substrates to osimple sugars. Pretreatment options include dilute acid, steam explosion, ammonia fiber explosion (AFEX), alkali, and alkaline peroxide treatment. Currently, the cost of cellulase enzymes is 50 cents per gallon of ethanol produced from pretreated corn fiber substrate. Research emphasis is being directed towards lowering the cellulase enzyme cost by a factor of 10. A number of recombinant microorganisms have been developed at various laboratories in the USA to ferment mixed sugar substrates to ethanol. In this presentation, the current state of technology research and process development in the US, and efforts to bring this technology into the market place will be reviewed. Recent research progress dealing with the production of other value-added chemicals such as xylitol, arabitol, 2,3-butanediol, and lactic acid from corn fiber will be described.

Last Modified: 9/10/2014
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