Foaming Soy Adhesives Could Help Soybeans Bond With Lumber
Research associate Mila Hojilla-Evangelista prepares
a sample of soy-based plywood adhesive to test its foaming ability.
The glue is designed to be applied by foam extrusion.
|A new soy-based plywood glue stands
ready to give the plywood industry what every industry wants: faster production
at lower cost. To achieve this, ARS
researchers at the National Center for Agricultural Utilization Research
(NCAUR) in Peoria, Illinois, are using soy to replace animal blood protein in
plywood glue formulas.
"Concerns about animal blood's limited supply and about health issues
prompted our search for alternative protein extenders," says ARS research
associate Milagros Hojilla-Evangelista, who's in the Plant Polymer Research
Unit in Peoria. Extenders are substances added to an adhesive to reduce the
amount of resin required.
The plywood glues were designed to be applied by "foam extrusion,"
which is one of four conventional ways the industry applies glue to wood. As
part of their evaluations, Hojilla-Evangelista and ARS technician Rick Haig
checked each experimental formulation for its foaming ability, refoaming
ability, foam strand quality, and adhesive properties. The United Soybean Board
provided funding for this project.
Plywood panels glued with a soy flour-based foamed
adhesive, which is more environmentally friendly and less costly
than the plywood industry's current glue.
|NCAUR researchers tested three
different soy glue formulations by varying the amount of soy extender, adding
either soy flour or soy concentrate.
Soy flourat 22 cents per poundmakes the best glue, and the glue
ends up being 50 cents per 100 kilograms cheaper than conventional
formulations. Soy flour makes up 3.5 to 5.5 percent of the glue mix, with the
adhesive resin being the primary component.
Soy flour can't be used one for one in place of blood protein in glue because
soy flour contains less protein than the animal blood. With soy flour, the
researchers found that more is less: Increasing the amount of soy flour
produced glue that foamed better at less cost.
"We have to get the amount of soy just right to produce a glue that will
foam as well as conventional glue and, at the same time, be as adhesive,"
says Hojilla-Evangelista. "Other benefits of our foamed soy-based glue are
that it requires less drying time, uses less water, and produces less waste
than conventional plywood glues."
The new glue could create an additional domestic market for nearly one-half
million bushels of soybeans annually. Pacific Adhesives Co., in Portland,
Oregon, is testing the three soy-based glue formulas in pilot trials. These
tests are an intermediate stage between the laboratory and mill trials, which
use the actual volume of glue required for a day's work.
"Early results have confirmed our laboratory findings about foaming
properties and adhesive quality. Mill trials are being conducted with one of
the formulations," says Hojilla-Evangelista.
There are 11 plywood mills in North America using foam extrusion technology:
two each in Louisiana and Washington and one each in Idaho, Oregon, Montana,
Arkansas, Mississippi, Texas, and British Columbia. The newest foam extrusion
system was installed last year in Hamina, Finland, and is the first plywood
mill in that country to convert to foam extrusion application because of
Finland's new pollution regulations.By
McGraw, Agricultural Research Service Information Staff.
This research is part of New Uses, Quality, and Marketability of Plant and
Animal Products, an ARS National Program (#306) described on the World Wide Web
Hojilla-Evangelista and Rick Haig are in the USDA-ARS Plant Polymer
Research Unit, National Center for
Agricultural Utilization Research, 1815 N. University Street, Peoria, IL
61604; phone (309) 681-6350, fax (309) 681-6691.
"Foaming Soy Adhesives Could Help Soybeans Bond
With Lumber Industry " was published in the
issue of Agricultural Research magazine.